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Code Titel ST Date EN Date Venue Register
PET3 Gas Conditioning and Processing 2024-03-13 2024-03-17 cairo
PET3 Gas Conditioning and Processing 2024-05-22 2024-05-26 Alex
PET3 Gas Conditioning and Processing 2024-09-17 2024-09-21 IStanbul
PET3 Gas Conditioning and Processing 2024-09-11 2024-09-15 Sharm El-Shaikh

Course Objectives

  • Understand the inflow and outflow performance as well as the system analysis in subsurface production operations
  • Understand gas treatment process.
  • Understand gas dehydration and processing, absorption, refrigeration and fractionation, cryogenics and LNG production.
  • Understanding the normal operating conditions of the plant
  • Have a good background of oil and gas processing and be able to understand the scope of LNG (NGL) gas processing
  • Become familiar with the transfer operations in the gas field and be able to carry-out the measurement techniques
  • Understand the conversion factors and be able to learn data analysis
  • Acquire in-depth understanding of gas compression, natural gas, slug catcher and NGL recovery
  • Define abnormal conditions such as high liquid level, heat loss, tanks getting dry, foams, plugged outlets
  • Learn about instrumentation, measurement and control of natural gas and gas liquids in addition to gas facility maintenance
  • Handle abnormal conditions such as loss of power, loss of control, loss of air, shortage of man power, foam and hydrate formation, Troubleshoot the problems
  • Emphasize the importance of water content in the gas field operations and be able to review & improve gas treatment
  • Know the procedure of condensate stabilization
  • Apply troubleshooting and safety considerations

Course Outline

  •  Introduction to Natural Gas Processing
  • Introduction to natural gas processing
  • Fundamentals and of natural gas engineering
  • Physical properties of natural gas
  • Natural gas production
  • Impurities in the gas
  • Contract terms
  • Heating value/ BTU (British Thermal Unit) importance
  • Plant normal and abnormal conditions
  • Startup and initial operation
  • Natural Gas Liquid (NGL), Gas-to-Liquid (GTL), Liquefied Petroleum Gas (LPG)

Gas-Liquid Separation Systems

  • Gas-liquid separation system
  • Separators (types of separators - separator sizing)
  • Common variables such as pressure, temp., flow and level
  • Instrumentation, control, and measurement of natural gas and gas liquids
  • Control valves & actuators
  • Pressure, temperature, and level controls
  • Field application of instruments
  • Structured approach to the process operation
  • Contaminants removal
  • Process plant machinery specific plant issues
  • Management, planning and control
  • Startup and shutdown planning & control

Mercury Removal Systems / Hydrate Problems / Dehydration of Natural Gas

  • Mercury problem in natural gas
  • Process description of the mercury removal units
  • Hydrate formation conditions
  • Hydrate prevention and mitigation methods
  • Water content estimation
  • Water dew point control
  • Dehydration systems and methods

Dehydration of Natural Gas / NGL Recovery and Removal of Heavy Hydrocarbon

  • Glycol dehydration unit
  • Process description of the TEG (Triethylene Glycol) dehydration unit
  • The factors affect the TEG dehydration unit performance
  • Trouble shooting of the TEG dehydration unit
  • The nature of process problems affecting performance
  • Removal of heavy hydrocarbons (LTS  & turbo expanders systems)
  • Condensate stabilization - refrigeration system - cryogenics applications – turbo-expanders

Sweetening Systems

  • Removal of acid gases (H2S, CO2)
  • Sweetening systems: membrane system
  • Troubleshooting & problem solving
  • Risk management
  • Introduction to the theory of inventive problem solving 
  • Effect of maintenance on operation
  • Managing, environment, safety and quality concern
  • Case studies