Course Objectives
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Understand the inflow and outflow performance as well as the system analysis in subsurface production operations
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Understand gas treatment process.
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Understand gas dehydration and processing, absorption, refrigeration and fractionation, cryogenics and LNG production.
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Understanding the normal operating conditions of the plant
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Have a good background of oil and gas processing and be able to understand the scope of LNG (NGL) gas processing
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Become familiar with the transfer operations in the gas field and be able to carry-out the measurement techniques
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Understand the conversion factors and be able to learn data analysis
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Acquire in-depth understanding of gas compression, natural gas, slug catcher and NGL recovery
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Define abnormal conditions such as high liquid level, heat loss, tanks getting dry, foams, plugged outlets
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Learn about instrumentation, measurement and control of natural gas and gas liquids in addition to gas facility maintenance
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Handle abnormal conditions such as loss of power, loss of control, loss of air, shortage of man power, foam and hydrate formation, Troubleshoot the problems
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Emphasize the importance of water content in the gas field operations and be able to review & improve gas treatment
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Know the procedure of condensate stabilization
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Apply troubleshooting and safety considerations
Course Outline
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Introduction to Natural Gas Processing
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Introduction to natural gas processing
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Fundamentals and of natural gas engineering
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Physical properties of natural gas
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Natural gas production
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Impurities in the gas
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Contract terms
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Heating value/ BTU (British Thermal Unit) importance
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Plant normal and abnormal conditions
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Startup and initial operation
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Natural Gas Liquid (NGL), Gas-to-Liquid (GTL), Liquefied Petroleum Gas (LPG)
Gas-Liquid Separation Systems
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Gas-liquid separation system
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Separators (types of separators - separator sizing)
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Common variables such as pressure, temp., flow and level
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Instrumentation, control, and measurement of natural gas and gas liquids
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Control valves & actuators
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Pressure, temperature, and level controls
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Field application of instruments
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Structured approach to the process operation
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Contaminants removal
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Process plant machinery specific plant issues
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Management, planning and control
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Startup and shutdown planning & control
Mercury Removal Systems / Hydrate Problems / Dehydration of Natural Gas
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Mercury problem in natural gas
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Process description of the mercury removal units
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Hydrate formation conditions
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Hydrate prevention and mitigation methods
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Water content estimation
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Water dew point control
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Dehydration systems and methods
Dehydration of Natural Gas / NGL Recovery and Removal of Heavy Hydrocarbon
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Glycol dehydration unit
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Process description of the TEG (Triethylene Glycol) dehydration unit
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The factors affect the TEG dehydration unit performance
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Trouble shooting of the TEG dehydration unit
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The nature of process problems affecting performance
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Removal of heavy hydrocarbons (LTS & turbo expanders systems)
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Condensate stabilization - refrigeration system - cryogenics applications – turbo-expanders
Sweetening Systems
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Removal of acid gases (H2S, CO2)
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Sweetening systems: membrane system
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Troubleshooting & problem solving
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Risk management
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Introduction to the theory of inventive problem solving
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Effect of maintenance on operation
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Managing, environment, safety and quality concern
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Case studies